Power Supply Design - Saturable Inductor

             
Input data Vr= 68 V Reverse voltage across the rectifier diode    
  If= 45 A Forward current in the rectifier diode    
  trr= 25 ns Reverse recovery time of the rectifier diode    
  fdc= 180 kHz Frequency for B variation    
  Ae= 12.9 mm2 Magnetic core area 59 85 000 301  
  le= 29.5 mm Magnetic path length 59 85 000 301  
  Vm= 381 mm3 Magnetic Volume    
  Vt= 381 mm3 Total core volume    
  AL0=   nH/T2 AL, ungapped core, no DC bias    
  ur= 900   Relative permeability, ungapped, no DC bias    
  Bmax= 400 mT Maximum flux density @ 100degC    
             
Intermediate Ft= 10.3 uWb Total Flux    
data Pmt= 1,852 mW/cm3 Core loss, Toshiba MT, 50kHz to 300kHz    
  Pms= 2,652 mW/cm3 Core loss, Toshiba MS, 50kHz to 300kHz    
  Pas= 2,660 mW/cm3 Core loss, Allied Signal 2714AS, 50-300kHz    
  P3= 5,284 mW/cm3 Core loss, Philips 3F3, 50kHz to 300kHz    
  P85= 6,189 mW/cm3 Core loss, Fair-Rite 85 Material, 20-100kHz    
  Rth= 71.1 K/W Rth, toroid, open wound, natural convection    
             
Output data Np= 0.5   Minimum number of turns    
  Nr= 1   Number of turns, chosen    
  Hpko= 1,525 A/m Magnetizing Force, SI    
  Hpko= 19 Oe Magnetizing Force, USA    
  Pmt= 0.7 W Core Loss, Toshiba MT    
  Pms= 1.0 W Core Loss, Toshiba MS    
  Pas= 1.0 W Core Loss, AlliedSignal 2714AS    
  P3= 2.0 W Core Loss, 3F3    
  P85= 2.4 W Core Loss, Fair-Rite 85 Material    
  dTmt= 50 °C Core Temperature Rise, Toshiba MT    
  dTms= 72 °C Core Temperature Rise, Toshiba MS    
  dTas= 72 °C Core Temperature Rise, AlliedSignal    
  dT3= 143 °C Core Temperature Rise, 3F3    
  dT85= 167 °C Core Temperature Rise, Fair-Rite    
             
             
The operating core temperature is assumed to be 100°C    
Minimum loss would be at 80-90°C        
Maximum core operating temperature should be <140°C    
The accuracy of the formulas is expected to be ±20%    
             
             
             
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Comments and suggestions are welcomed. See the full spreadsheet at: ADH2450Deszg.xls

The content in languages other than English was translated by a computer software and may not be completely accurate!

Copyright © 1998-2005 SMPS Power Supplies Inc. All rights reserved.

The content in languages other than English was translated by a computer software and may not be completely accurate!

Copyright © 1998-2005 SMPS Power Supplies Inc. All rights reserved.